Response Computer Group, Inc.
213 W. Liberty Way
Milford, DE
Phone: 800.957.4724
Fax: 800.671.4790
info@rcgweb.com
Manufacturing and Beyond – Mattress Manufacturing
Streamline your business with our robust manufacturing system
designed from the ground up for the bedding industry.
Manufacturing and Beyond is a complete manufacturing
solution, designed by bedding manufacturers with today’s
bedding industry in mind. It starts with a
configuration tool that allows the designer to build a
recipe (model) and then explode the bill of materials
into separate inventory items for each bed size. As
customers request these items, the orders are added to a
daily schedule which drives the production
process. Bar-coded media is produced for each serialized
piece to help track it through the operations on the
manufacturing floor. Detailed information about the status
of orders and individual items can be viewed at any
time during the production process. On the manufacturing
floor, a .NET-powered browser-based solution provides
clear instructions to employees as they scan each piece
through the production operations. This full-screen
graphical interface also enforces FR lot number
collection and includes pictures, multi-lingual prompts, and
a running total of the day’s pay for piecework
employees. Completed pieces are bagged and scanned onto
trucks using this same web interface, and employees
can be paid piecework rates for these operations as
well. Once a truck is loaded, the process comes full-circle
back to the billing department as orders are finalized and
paperwork generated for the entire load in one combined
process.
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Models (Design – from Build-a-Bed)
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Design one model; Build-a-bed automatically explodes it to
unlimited sizes.
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Multi-level Bill of Materials with reports, global changes, etc.
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Piecework labor can be integrated into cost calculations.
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View and experiment with costs for all sizes before committing
changes.
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Each serial number created includes complete, costed bill of
materials.
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Changing models for future releases won’t disrupt production
in-progress.
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Inventory can be relieved for each component “on-time” as used in
production.
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Use Weight factors to automatically calculate material percentages
of raw materials on the law tag.
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Piecework rates will automatically feed into Manufacturing (Shop
Floor).
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Audit Reports to identify potential issues before posting models to
production. Scheduling
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Many ways to schedule orders (by order number, by route, by ship-to
state, etc.).
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Automatically create Loads and Delivery Schedules during the
scheduling process.
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Ability to print all media (law tags, control tickets) with the
stroke of a key.
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Inquiry screens allow snapshot of where products are on the shop
floor.
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View quantities and percentages needed, done, and loaded for each
run, order, and line item.
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Daily totals broken down by item type, complete with production
stats per hour.
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Flexible inquiry filter allows each user to view production data
per individual needs.
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View pieces by Production Run, Order, or Item—filtered any way you
like.
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View details for each piece: operation statuses, lot numbers,
employees, etc.
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Tightly integrated with Orders, order changes provide immediate
feedback to production.
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Flexible; last-minute order changes can be applied to the schedule
on-the-fly.
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Historic daily production schedules retained for easy viewing.
Manufacturing (Shop Floor)
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.NET-based web application; many stations share one license.
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Full-screen, interactive interface leads employees through the
scanning process.
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Running balance of piecework pay and pieces produced.
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Piecework automatically fed into Payroll module, with flexible
controls by employee.
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Teams can share an operation with piecework pay automatically
split.
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Time-clock control allows in/out hours to be set for each
department, shift, and date.
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Integrated intelligent time clock tracks hours, with incentive for
correct clocking in/out.
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Integrated FR Lot tracking.
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Pictures of operations and products being produced.
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Multi Lingual (English – Spanish).
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Piecework, Bagging, and Shipping all from one web interface. Shipping (Loads or delivery schedule)
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Create loads on-the-fly using the Shop Floor Control Web
Application.
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One-Button bill of lading and invoice generation for any number of
orders.
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Shipped quantities on order updated as serial numbers scanned to
truck.
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Short shipments easily resolved to backorders, stock or cancel.
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Historical load information, Bills of Lading can be reprinted.
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Easy sequencing of orders on each load.
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Delivery schedule in load sequence order, with contact info. and
comments.
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Accounts Receivable
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Sales Order
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Accounts Payable
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Purchase Order
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Inventory
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General Ledger
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Payroll
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eBusiness (Customer and Sales Rep)
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Credit Card integration |
Please contact us for more information


